Fibre Reinforced Facade Encyclopedia: Finishes
A hydrophobic treatment is a low viscosity silane or siloxane solution that soaks into a porous cementitious surface and chemically bonds to the pore walls, leaving a water repellent lining a few millimetres deep. It does not build a film. Liquid water is repelled because the pore walls will no longer wet, while water vapour still moves freely through the open pores, so the panel keeps drying outwards. That combination, repellent to liquid and open to vapour, is what separates an impregnation from a sealer.
A film-forming sealer sits on top of the surface and can be seen and eventually peeled. A silane impregnation is inside the surface; once the solvent has flashed off there is nothing on the face to see, and nothing to peel.
At a glance
| Property | Typical value | Note |
|---|---|---|
| Chemistry | Alkylalkoxysilane and oligomeric siloxane | Silanes are smaller molecules, siloxanes larger |
| Mode of action | Chemical bonding to pore walls | Lowers surface energy; no continuous film |
| Penetration, silane | 2 to 6 mm in a dense cementitious substrate | Deeper on an open substrate |
| Penetration, siloxane | 1 to 3 mm typical | Larger molecule, stays nearer the surface |
| Water absorption reduction | Typically 80 to 95 percent | Reduction in capillary uptake |
| Vapour permeability retained | Typically 80 percent or more | The defining difference from a sealer |
| Appearance change | None to very slight | May slightly darken a very porous face when new |
| Service life | Typically 5 to 10 years; up to 15 to 20 for cream silanes | Shorter on horizontal and high UV surfaces |
| Recoat | Reapplication over the existing treatment | No stripping; surface must be clean and dry |
How it works
Cementitious materials take up water by capillary action: the pores are fine and their walls readily wetted, so water is drawn in against gravity carrying dissolved salts and airborne dirt with it. Silanes and siloxanes are silicon based molecules with a reactive alkoxy group at one end and a water repelling alkyl group at the other. The reactive end hydrolyses in the alkaline, slightly damp pore environment and bonds to the silicate pore walls, leaving the alkyl end pointing into the pore.
The result is a pore that is still open but no longer wettable. Capillary suction reverses, so it takes substantial applied pressure to force liquid water in, while water vapour, which moves by diffusion rather than capillary flow, passes through as before. That is why a treated panel repels driving rain and still dries from the inside. Silanes penetrate deeper and suit dense substrates; siloxanes stay nearer the surface, lose less to evaporation and suit open absorbent ones. Most commercial products are blends, and many are supplied as a cream or gel so they stay in contact with a vertical surface long enough to soak in.
What it does and does not do
Reduced water absorption means less water carried into the panel, and therefore less salt movement and less efflorescence, less staining from dirt washed in with the water, better freeze-thaw resistance where that applies, and less chloride ingress in a coastal environment. On a facade the visible benefit is cleaner weathering, because surfaces that shed water rather than absorb it collect less of the dirt that run-off carries.
- It is not a waterproofing membrane: it resists capillary uptake, not hydrostatic pressure, and does nothing for a crack or a failed joint
- It does not bridge cracks; anything wider than a hairline is a water path regardless
- It does not stop dirt deposition, only the staining carried in by absorbed water
- It does not change the fire performance of the panel, and no fire claim should be made for it without a named test and testing body
- It does not remove existing stains; the surface must be cleaned first or the treatment locks them in
How it differs from a film-forming sealer
- Location: an impregnation is inside the surface, a sealer is a film on top of it
- Vapour: an impregnation retains most vapour permeability, an acrylic, epoxy or polyurethane sealer substantially reduces it
- Appearance: an impregnation is essentially invisible, a sealer darkens the surface and usually adds sheen
- Failure mode: an impregnation wears away gradually and invisibly, a sealer fails visibly by blistering, peeling, yellowing or crazing
- Recoat: an impregnation is reapplied over itself, a sealer generally has to be stripped first, which on a porous textured face is difficult and damaging
- Risk: a sealer over a cementitious panel can trap moisture and salts behind the film, which is what causes the blistering
Service life, recoating and substrates
Impregnations do not last the life of the building. The alkyl groups near the face are degraded slowly by ultraviolet and the treated zone erodes as the surface weathers, so performance declines gradually. Published service lives are typically five to ten years for conventional products on vertical facades, and fifteen to twenty for deeply penetrating cream silanes on dense substrates, but these are manufacturer figures that vary with exposure, orientation and porosity. Horizontal surfaces are always the shortest lived.
Because the treatment fails invisibly, it is managed by schedule and test rather than inspection. A water bead check or a Karsten tube absorption test on a representative area every few years tells the owner whether it is still working, and reapplication is straightforward: clean, dry, apply over the existing treatment. That obligation belongs in the maintenance schedule at completion.
Substrate matters. Impregnations work on porous mineral substrates: glass fibre reinforced concrete, precast, ultra high performance concrete, fibre cement and masonry. They do nothing useful on a fibre reinforced polymer panel, where the face is a gel coat with no open pore structure. On very dense substrates absorption is already low and the benefit smaller, which is why a polished panel gains less than an acid etched or sandblasted one.
Standards and references
- EN 1504-2 Products and systems for the protection and repair of concrete structures, surface protection, class H hydrophobic impregnation
- EN 13580 water absorption and resistance to alkali, and EN 14630 determination of carbonation depth
- EN 1062-3 Paints and varnishes, determination of liquid water permeability
- ASTM C642 water absorption of concrete, and ASTM E514 water penetration of masonry
- AS/NZS 4456 Masonry units, methods of test, for absorption reference on mineral substrates
- Manufacturer’s published penetration depth, absorption reduction and vapour permeability data for the specific substrate
Related terms
Questions specifiers ask
What is the difference between a hydrophobic impregnation and a sealer?
An impregnation soaks into the pores and bonds to their walls, leaving no film, so the surface repels liquid water while still letting vapour through. A sealer forms a film on top, reducing vapour permeability, changing the appearance and risking blistering or peeling.
How deep does a silane penetrate?
Typically 2 to 6 mm into a dense cementitious substrate and deeper into an open one. Siloxanes, being larger molecules, stay nearer the surface at around 1 to 3 mm. Creams and gels stay in contact with a vertical face long enough to soak in.
Does a hydrophobic treatment change how the panel looks?
Essentially no. There is no film, so normally no change in gloss and at most a very slight darkening on a very porous surface when newly applied. That is the main reason it is preferred over a sealer on a facade whose finish was chosen for its matte mineral quality.
How long does it last and how do I know when to recoat?
Typically five to ten years on an exposed vertical facade, longer for deeply penetrating cream silanes. Because it fails invisibly, manage it by schedule and by a water bead or absorption test on a representative area every few years. Reapplication goes straight over the existing treatment.
Can it be used on FRP panels?
No useful effect. A fibre reinforced polymer face is a gel coat with no open pore structure for the treatment to line. Impregnations are for porous mineral substrates such as GRC, precast, UHPC, fibre cement and masonry.
Deciding whether a GRC facade needs impregnation, and which finish it suits? We can treat half a control sample and leave the other half untreated. Ask about treated samples
Reviewed by Richard Halvorsen, General Manager, ShapeShift Technologies. Last updated September 2026.
