Comparation
Standard GRC vs ShapeShell™-RC
GRC, also known as Glassfiber Reinforced Concrete (GFRC), is a composite material that consists of cement, fine aggregate, water, and alkali-resistant glass fibers. It is widely used in the construction industry for various applications due to its high strength-to-weight ratio, versatility, and durability.
Key Characteristics of GRC
Composition:
Both GFRC and GRC are made from a mixture of hydraulic cement, fine aggregates, water, and alkali-resistant glass fibres. The glass fibres serve to reinforce the concrete matrix, improving its tensile strength and resistance to cracking
Applications:
This material is widely used in architectural applications due to its lightweight nature and versatility. They can be molded into intricate shapes, making them ideal for decorative elements, facades, and structural components
Differentiations
Composition
GRC is made from a mixture of hydraulic cement, fine aggregates, water, and alkali-resistant glass fibres. The fibres enhance tensile strength and reduce cracking.
ShapeShell™-RC consists of Portland white cement or calcium silicate, reinforced with fibres. It also includes fine aggregates, oxide pigments, and functional additives for improved performance and aesthetics.
Manufacturing Process
GRC is typically produced by spraying or laying the mixture into molds designed to specific dimensions, with a thickness ranging from 15 to 25 mm.
ShapeShell™-RC utilizes advanced manufacturing techniques such as spraying to ensure uniform consistency and performance. This method optimizes resin flow during production, enhancing the material’s properties.
Performance Characteristics
GRC offers good durability and fire resistance but may not meet the highest standards for non-combustibility.
ShapeShell™-RC is classified as non-combustible under AS 1530.1 standards, making it suitable for heavy-duty architectural applications where fire safety is critical. It boasts a 50% increase in stiffness compared to standard GFRC, making it significantly more robust.
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Feature
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GRC
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ShapeShell™-RC
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Material Composition
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Cement, sand, alkali-resistant glass fibres
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Reinforced concrete with advanced fibres
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Weight
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Lightweight (but heavier than ShapeShell-RC)
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Extremely lightweight for its strength
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Flexibility
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Moderate
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High (suitable for free-form designs)
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Production
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Traditional casting or spraying
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Casting or spraying
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Applications
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Decorative panels, cladding
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Complex geometries, large panels, free-form structures
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Durability
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Durable but less impact-resistant
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Superior durability and impact resistance
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Conclusion
In summary, while both GRC and ShapeShell™-RC are reinforced concrete materials that utilize fibres for strength enhancement, ShapeShell™-RC pushes the boundaries of architectural possibilities with its superior durability, impact resistance, and adaptability to complex geometries suited for demanding architectural applications.