Next Generation : GFRP, GRP, FRP, Fiberglass, Carbon Fiber, Kevlar.
What is ShapeShell™-RT?
ShapeShell RT™, a type of Fibre Reinforced Polymer (FRP), is engineered for strength, precision, and versatility. Constructed from E-glass reinforcement fabrics embedded in a polyester resin matrix, ShapeShell RT™ panels are manufactured using advanced vacuum infusion techniques. To optimise resin flow during the infusion process, a flow medium is incorporated within specific laminates, ensuring uniform consistency and enhanced performance.
Reinforced Materials
Fiber Reinforced Polymer (FRP) is a material composed of fiber reinforcements and a polymer resin that bonds the fibres. Such composites can also include core materials, fillers, and other additives to provide unique performance attributes and use layers of chopped standard glass mats. It is a versatile and durable material that is resistant to corrosion, weathering, and chemicals. FRP is made by combining two or more materials to form a composite with superior properties to the individual components.
Fabrication Processes
ShapeShell™-RT is fabricated by infusion/RTM process. The infusion process involves saturating the fibres with the matrix material. In infusion process using vacuum bagging where the fibres and matrix material are placed in a vacuum-sealed bag, and the pressure differential forces the matrix material into the fibres.
Key Advantages
Composition:
FRP is composed of a polymer matrix, which can be thermosetting (like epoxy or vinyl ester) or thermoset, reinforced with fibres such as glass, carbon, aramid, or basalt. The fibres provide strength and stiffness to the composite, while the polymer matrix offers adhesion and protection to the fibres.
Applications:
Common applications of FRP:
Composition
FRP is a broad category that includes various types of fibre-reinforced composites made from a polymer matrix (such as epoxy or polyester) and reinforced fibres (like glass, carbon, or aramid). The specific composition can vary widely depending on the intended use.
ShapeShell™-RT is a proprietary composite system that combines reinforced thermoset polymers (RT) with advanced fibre reinforcements. It uses high-performance glass or carbon fibres embedded in a resin matrix, designed for architectural and structural applications.
Manufacturing Process
FRP can be manufactured using various methods, including hand lay-up, spray-up, and pultrusion. The choice of method affects the final material’s properties and application.
ShapeShell™-RT employs advanced vacuum infusion techniques for its production. This process involves saturating the fibres with resin in a vacuum-sealed environment, ensuring uniform consistency and enhanced performance through optimized resin flow.
Performance Characteristics
FRP generally offers high strength-to-weight ratios, corrosion resistance, and impact resistance; however, its properties can vary significantly based on the type of fibres and resins used.
ShapeShell™-RT is engineered for superior performance with ballistic capability. Has specific advantages in enhanced durability against environmental factors and chemicals. Its design allows for greater precision in applications where structural integrity and aesthetic appeal are critical.
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Feature
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FRP
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ShapeShell™-RT
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Material Composition
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Polymer matrix with glass, carbon, or aramid fibers
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Advanced thermoset polymers with custom reinforcement
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Strength-to-Weight
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High
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Higher (optimized for architectural use)
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Flexibility in Shapes
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Moderate
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Exceptional (suitable for free-form and intricate designs)
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Durability
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Corrosion-resistant but can be brittle
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Superior durability with high impact resistance
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Surface Finish
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Requires additional finishing
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Built-in aesthetic finishes available
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Manufacturing
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Pultrusion, lay-up, or winding methods
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Robotic and CNC precision for complex shapes
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Applications
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Reinforcement, lightweight panels, marine, aerospace
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Free-form architectural panels, advanced facade systems
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In summary, while both FRP and ShapeShell™-RT ideal for building structural reinforcement, lightweight panels, and components in corrosive environments, ShapeShell™-RT is tailored for architectural and creative projects, where free-form shapes, durability, integrated aesthetics, and advanced performance are prioritized. It represents a premium solution for innovative designs that combine form and function.
