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Standard ShapeShell™-RC
Facade Panels

Standard ShapeShell™-RC facade panels is designed to meet the demands of modern architecture, combining durability, fire safety, and advanced material engineering. This Glass Fibre Reinforced Concrete (GRC) solution offers a superior alternative to traditional materials, providing strength, reliability, and versatility for both architectural designs and practical installations.

Whether for bold design statements or functional applications, ShapeShell™-RC empowers architects and builders to achieve their vision with confidence. Its advanced formulation ensures consistent performance, enabling it to withstand the challenges of weather, time, and structural demands while maintaining a sleek and contemporary aesthetic.

ShapeShell™-RC is a future-ready solution, designed to exceed the needs of evolving architectural and construction requirements. Experience the next generation of GRC with ShapeShell™-RC: Built for Performance.

the substrate

ShapeShell™-RC

ShapeShell™-RC in the next reinforced concrete, specifically designed for heavy-duty architectural applications, where fire safety and durability are critical. This substrate is classified as non-combustible under the AS 1530.1 standard, making it highly suitable for projects that demand stringent fire resistance. In addition to its safety features, ShapeShell™-RC offers a range of protective coatings, including advanced fluoropolymer and gel coat finishes, which enhance both durability and aesthetic appeal.

Product Composition

ShapeShell™-RC essentially consists of the cement or calcium silicate formed by a chemical reaction of siliceous and calcareous material, reinforced by fibres. Those are:

  • Portland white cement
  • Reinforcing fibres
  • Fine aggregate
  • Mineral pigment and paint
  • Functional additive
  • Selected material filler proving extra smooth surface

Applications

Standard ShapeShell™ RC Façade Panels are suited for a variety of architectural and industrial uses, including:

  • Façades for high-rise buildings and commercial structures: Ideal for projects where aesthetics and performance are equally important.
  • Infrastructure requiring robust fire safety and lightweight solutions: Perfect for bridges, tunnels, and transport hubs needing durable, compliant materials.
  • Projects prioritising sustainability: Lightweight panels reduce material weight and optimise logistics, lowering carbon footprints.
  • Public and institutional buildings: Schools, hospitals, and cultural centres benefit from the fire safety and durability offered by ShapeShell™ RC.
  • Residential developments: Adds a contemporary aesthetic while meeting building code compliance and energy efficiency standards.
  • Retrofit and refurbishment projects: Lightweight and easy-to-install panels streamline upgrading older structures without compromising structural integrity or timelines.

Why Choose Standard ShapeShell™ RC Façade Panels?

ShapeShell™-RC Façade Panels represents a forward-thinking approach to architectural cladding. By integrating advanced coatings and leveraging precision manufacturing, it delivers a reliable and versatile solution that exceeds the limitations of traditional materials. Its innovative blend of stiffness, lightweight construction, and fire safety provides both functional and aesthetic excellence, making it a trusted choice for modern designs.

the panels

ShapeShell™-RC Standard Panel Size

ShapeShell™-RC Façade Panel, the next generation of Glass Fibre Reinforced Concrete (GRC), is engineered to meet the demands of modern architecture. Designed for durability, fire safety, and enhanced performance, it is a reliable and versatile solution for a wide range of architectural and industrial applications. By combining advanced material technology with standardisation, ShapeShell™-RC delivers exceptional value to architects, contractors, and developers.

2400mm x 590mm
2400mm x 1190mm
3000mm x 590mm
3000mm x 1190mm

Features and Benefits

  • Cost Efficiency: Economies of scale in production reduce manufacturing costs and lead times, making standard panels more affordable compared to bespoke designs. 
  • Faster Project Timelines: Ready-to-use panels simplify installation and reduce project delays, eliminating the time required for custom mould fabrication. 
  • Standardised Options and Precision Manufacturing: 
    • Available in standard sizes, colours, and surface finishes, ShapeShell™-RC panels streamline specification and ensure design consistency. 
    • Panels are batched, blended, and moulded to exacting industry standards without the need for project-specific shop drawings, making them ideal for faster project timelines. 
  • Enhanced Structural Performance: 
    • ShapeShell™-RC is 50% stiffer than standard GFRC, providing superior strength and rigidity.  
    • It is significantly lighter, weighing 100% less than precast concrete panels, enabling easier installation and reduced structural loads. 
  • Exceptional Fire Safety: 
    • Certified as non-combustible under the AS 1530.1 standard, making it ideal for projects requiring stringent fire resistance. 
    • Suitable for high-rise buildings, hospitals, and schools where compliance with rigorous fire safety regulations is essential. 
  • Durability and Longevity: 
    • Protective coatings such as advanced fluoropolymer and gel coat finishes resist weathering, UV exposure, and abrasion. 
    • Long-lasting performance ensures the aesthetic appeal is maintained over time. 
  • Flexibility in Applications: Standard panels are compatible with various building types and designs, offering versatility for both commercial and residential structures. 
  • Certified Quality Control: ShapeShift™ holds ISO 9001:2015 certification, ensuring compliance with industry standards and consistent production quality. This certification guarantees reliable performance and consistent manufacturing in every project. 
  • Sustainability: Lightweight panels reduce transport emissions and material waste, contributing to sustainable construction practices. 
  • Risk Mitigation: Predictable outcomes reduce complexities associated with bespoke designs and minimise errors during installation. 

Colour & Surface Finish

ShapeShell™-RC facade panels can achieve a wide array of bespoke finishes & textures including:​

  • Standard off-form finish (i.e. smooth precast equivalent).​
  • Custom oxide colours/pigments.​
  • Acid wash finish on surface to create rough texture.​
  • Option to expose aggregates if required.
  • Alternatively finishing of panels with our advanced ShapeShift external PVDF or internal coating system in any standard RAL colour.​
  • Also compatible with other custom finishes if required.​
  • Plus an anti-graffiti coating can be added if desired.​
Low Wash
Medium Wash
Heavy Wash

substrate features

Aggregate Finish

Beyond offering a wide range of colors and surface finishes, we possess extensive capabilities in combining various materials with rock aggregates. This sets us apart as we can enhance aesthetics and cater to the diverse needs of various building conditions.

It allows us to create unique and visually appealing surfaces that can withstand heavy foot traffic, makes us the ideal choice for both residential and commercial projects.
Grey Colour Panel
Sandstone Colour Panel
Terracotta Colour Panel

Standard ShapeShell™ Façade Panel

Attachment System Features and Benefits

The ShapeShell™ Railing and Attachment System is engineered specifically for use with the Standard ShapeShell™ RC Façade Panel Range. Designed to simplify installation, ensure structural integrity, and enhance the visual appeal of facades, this package integrates precision-engineered components and high-quality materials to meet the demands of contemporary architectural projects.

Easy Adjustment

The system offers up to ±20mm of on-site adjustability, allowing for easy alignment to accommodate building tolerances. This flexibility helps minimise installation errors and ensures consistent alignment across large façade installations.

Durability and Corrosion Resistance

Manufactured from aluminium and Grade 316 (SS316) stainless steel, the attachments are highly corrosion-resistant, providing superior longevity even in challenging environments, such as coastal regions or high-pollution zones. This durability ensures a longer lifespan for the façade system, minimising ongoing maintenance requirements. 

Effective Load Transfer

The combination of deadload and windload brackets is specifically engineered to manage both vertical and lateral forces, ensuring consistent performance in varying conditions. Unlike typical NV3 bracket systems, which are not designed for the specific demands of GRC panels, this robust system is purpose-built to effectively support their weight, delivering dependable performance throughout the building’s lifecycle. 

Ease of Installation

The adjustment capabilities and straightforward hook-on method allow for safe and efficient installation, significantly reducing both time and complexity. 

Concealed Fixings for Enhanced Aesthetics

Integral to the system, concealed fixings minimise the visual impact of structural components. This ensures the façade’s architectural design remains the focal point, creating uninterrupted and seamless surfaces.

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Installation Guide