Docklands BeachBall

Docklands BeachBall

Home Docklands BeachBall Melbourne, VIC Architect: McBride Charles Ryan Builder: Brookfield Multiplex Product: ShapeShell™-RT Area: Giant Entry Ball Application: Building Artwork Responsibility: Design, Engineer & Manufacture of Feature Elements Details This unique structure is the imaginative response to the practical challenge of a high wind corridor between two apartment buildings. This unique “windbreak” was constructed of ShapeShell™-RT (Fire Retardant) as it serves as an exit point for the apartments.

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Barak Facade at Swanston Square Apartment Tower

Swanston Square Apartment Tower

Home Swanston Square Apartment Tower Melbourne, VIC Architect: ARM Architecture Builder: Probuild Product: ShapeShell™-RT Area: 5,500 m² Application: Facade Feature Responsibility: Design, Engineer & Manufacture of Feature Elements Details William Barak, was the last traditional ngurungaeta of the Wurundjeri-willam clan, first inhabitants of present-day Melbourne, Australia. ARM Architecture wanted to produce a façade of Barak’s portrait in recognition of the history and presence of Aboriginal nations on the land where Melbourne now stands. ARM reduced a photo to a binary black-and-white image. It then turned the image into horizontal bands of black and white varying in vertical thickness. This was transformed into 3D CAD. No less than 411 double curved unique panels were manufactured to create the 3D portrait of Aboriginal elder William Barak as he gazes down one of the main streets of the city of Melbourne, Australia. Installed over over 35 floors, no two panel is the same, thus adding to the creativity and complexity of the project. The ShapeShell freeform “monocoque” panels needed to have depth (thickness), be solid in construction (no hollow drum sound) yet lightweight and structurally stiff to allow minimal fixing only at slab edge. The monocoque panels use structural skins to carry the load across all sides of the panel. The panels were independently tested and taken up to a load of 6.4 Kpa without any signs of damage (cosmetic or structural) nor residual deformation. The strength of the panels allowed slab edge fixing despite a considerable vertical cantilever (up to 2.5 metres).

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Victorian Comprehensive Cancer Care Hospital

Victorian Comprehensive Cancer Care Hospital

Home Victorian Comprehensive Cancer Care Hospital Melbourne, VIC Architect: STHDI+MCR Builder: Grocon PCL Product: ShapeShell™-RT Area: 6,400 m² Application: Facade & Colonnade Responsibility: Design, Engineer & Manufacture of Feature Elements Details ShapeShift technologies was involved in the design, engineering, project management and on-site installation works of the 4800m2 façade for the Victorian Comprehensive Cancer Centre. The project incorporated two separate areas, the lower organic colonnade and the upper sweeping veins up the building. This complex project required collaboration with multiple trades and stakeholders to make it successful. In order to deliver the project, ShapeShift Technologies was required to collaborate closely with the glazing consultants and manufacturers in order to integrate the required bracketry to fix the panels to the building. For facade, we apply large span sweeping shapes wrap around the hospital creating a dramatic and futuristic effect. ShapeShell monocoque was used due to its light weight, yet stiff characteristics. Panels are fixed outside of the curtain wall and span 12 metres between fixings. For the colonnade, the highly organic shape of the ground floor colonnade, extending around the full perimeter of the hospital, was a perfect match for ShapeShell single skin as the material is able to take advantage of the natural strength of the complex curved design. A seamless monolithic look was possible thanks to highly accurate 3D digital manufacturing techniques meant minimal section joins. With its cementatious finish incorporated during manufacture, the structure has the look and feel of concrete.

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Queens Domain

Queens Domain

Home Queens Domain Melbourne, VIC Architect: DKO Architecture Builder: Hacer Product: ShapeShell™-RT Area: 6,400 m² Application: Balustrade & Canopy Responsibility: Design, Engineer & Manufacture of Feature Elements Details Queens Domain is a 20-storey apartment building in Melbourne. The build incorporated a ShapeShell™-RT balustrading system that swept around the entire perimeter of the building on each level and also some columns wrap and soffit units on the lower levels. ShapeShift technologies completed the design, engineering, project management, and manufacture of the elements. Across from Albert Park Lake and along the busy Queens Road in Melbourne, Australia, Queens Domain stands wrapped with a unique white balustrade creating a futuristic look. ShapeShell-RT was chosen for this structure primarily due to the mass-savings and installation benefits it was able to present. As ShapeShift tech was engaged at an early stage, it allowed for collaboration with the structural engineers of the building and allowed the engineering to account for a light-weight slab edge treatment. In doing so, the initial slab thicknesses was reduced so much so that over the 20-storeys of the building, the building was able to house a whole additional level to remain in the height restrictions. So essentially the penthouse suite paid for the entire balustrading system. The product was also able to present significant installation benefits. Given the light-weight nature, the balustrade units were installed from the slab edge through use of a simple 500kg winch system. This saved on time and cost.

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Royal Randwick Racecourse

Royal Randwick Racecourse

Home Royal Randwick Racecourse Randwick, NSW Architect: Fitzpatrick+Partners Builder: AW Edwards Product: ShapeShell™-RT Area: 5,500 plate disc Application: Facade Feature​ Responsibility: Design, Engineer & Manufacture of Feature Elements Details This facade features 5,500 ShapeShell™-RT (Glassfibre Reinforced Thermoset) discs arranged in a pattern across the building, creating a stunning effect of a sea of ‘Coins’ overlooking the track at Randwick Racecourse. Originally specified in concrete, the client faced a dilemma of how to support such a weight from the car park’s structure. ShapeShift’s advanced ShapeShell™-RT material made the project possible. It weighs less than half of a concrete equivalent while delivering a superior and consistent finish. This project also showcases ShapeShift’s design and project management expertise, with ShapeShift delivering not only the façade panels but also the structural steel sub-frame, all preassembled off-site.

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Parklands Disk

Home Parklands Disk Southport, QLD Architect: ARM Architecture Builder: – Product: ShapeShell™-RT Area: 5,500 plate disc Application: Public Artwork Responsibility: Design, Engineer & Manufacture of Feature Elements Details The Commonwealth Games Parklands Disk is an iconic piece of interactive public artwork located within the Athletes Village. It has a diameter of 25m and stands approximately 6m high, with the front portion cantilevering 15m. The structure incorporates an oculus through which a blade of water is expelled, with all irrigation built within the structure. It also features a completely waterproof ShapeShell-RT roofing system. ShapeShift Technologies was involved in the design, engineering, project management and design and as-built structural certification. The complexity of the structure required over 1,000 pages of 2D documentation to build the structure within the engineering parameters and also completely document the installation requirements and methodologies. This was all completed within the compressed contract period. The design of the structure was developed in collaboration with the Architect in which ShapeShift Technologies provided buildability feedback on panel sizes, split details etc. The result meant that the entire underside skin was built in only 34 panels of sizes up to 10m x 2.6m. The engineering of the disk was completed in-house and incorporated a steel backbone and structural composite panels. Shapeshift engaged with 3rd party engineering teams as a peer review for the structure.

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Project Marina Concourse

Marina Concourse

Home Marina Concourse Goldcoast, QLD​ Architect: The Buchan Group Builder: Sunland Group Product: ShapeShell™-RT Surface Area: 7,000 m² Application: Facade Feature​ Responsibility: Design, Engineer & Manufacture of Feature Elements Details The meticulous landscape design of Marina Concourse, frames the marina and views to the Nerang River, Gold Coast Hinterland and Surfers Paradise skyline. Inspired by the beauty of classic architecture designed by architect The Buchan Group for Sunland Group, the tapered tower columns were manufactured using 7,000 m2 of ShapeShell-RT (Reinforced Thermoset). These emulated the intent of large concrete columns, however applying the light-weight and innovative ShapeShell-RT material, offered great advantages for installation and performance for years to come.

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Deakin University Law School Building

Deakin University Law School Building Melbourne, VIC Project Details Location: 221 Burwood Highway, Burwood, Victoria 3125 Scope: 18,350 sqm; 5 levels. Architect: Woods Bagot Completion Year: 2021 ShapeShift Product: Customised ShapeShell™ RT Internal Wall Cladding Panels. Design Features: Collaborative learning spaces, biophilic design with Wellness and Winter Gardens. Transforming educational spaces with ShapeShell™ RT In 2021, Deakin University’s Burwood Campus, located in the south-eastern suburbs of Melbourne, underwent a groundbreaking transformation of its Law School Building, redefining how educational spaces should look, feel, and function.  Designed by architect Woods Bagot, the project stands as a testament to innovative thinking, with the building transcending traditional university layouts and learning environments to champion collaborative, interactive learning spaces, ultimately bringing students and faculty closer together.  Spanning 18,350 square metres across five levels, the goal was to create a space that was both inspiring and functional to meet the evolving educational needs of today. With elements like the Wellness and Winter Gardens located on different levels, the building incorporates biophilic and sustainable building materials, enhancing the well-being of everyone who steps inside. HOW WE CONTRIBUTED ShapeShift’s Customised Cladding Solution To bring the architect’s vision to life, ShapeShift provided customised ShapeShell RT™/FRP (the next generation of fibre-reinforced polymer) internal cladding composite panels that are designed to meet performance, safety, and aesthetic requirements. These lightweight architectural panels are both fire-resistant and durable, ensuring safety, sustainability, and a modern aesthetic—making them ideal for high-traffic educational environments and aligning with Deakin’s overarching educational goals. The use of non-metallic reinforcement in the FRP panels also provided long-lasting durability by eliminating corrosion concerns. KEY FEATURES Fire Safety First: ShapeShift’s durable FRP panels were rigorously tested for fire resistance, ensuring they adhered to stringent safety standards, including AS 1530.3 and AS 3837. The fire-rated composite cladding aspect of the panels made them especially suitable for a public educational environment. Texture and Finish: Finished with acrylic-based paint and primed for a smooth top coat, the panels included an anti-graffiti layer, allowing for easy maintenance. Flexibility in Design: Measuring up to 6 metres in length and 550 mm in width, the panels handled slight curvatures, making them adaptable to the architect’s unique layout. The panels’ high strength-to-weight ratio ensured the installation was efficient without compromising on strength. OVERCOMING PROJECT CHALLENGES Complex Geometry and Tight Tolerances: Tight tolerances across complex curved geometry meant that strict quality control and precision engineering were a focus.  We ensured each panel met the project’s high-performance requirements and demonstrated flexural strength in composites to handle the building’s curved structure. Site-Specific Adjustments: Site constraints meant wall opening sizes couldn’t always be guaranteed. Our solution? An adjustable joint system with panels that could sleeve together—preserving the integrity of full panels and allowing flexibility on-site. The advanced composite solutions used here allowed the panels to be adjusted while maintaining the structural integrity of the building. No Caulking Finish Requirement: Achieving a seamless joint without caulking was essential. At ShapeShift, we designed a custom connection system that promised stability and alignment, producing a polished, seamless look even under tough lighting conditions. Meeting tight deadlines: Our prefabricated internal wall cladding systems also helped significantly to reduce the on-site workload, making the construction process more efficient. THE PROJECT’S CONTRIBUTORS ShapeShift worked closely with Woods Bagot, Industry Cladding, Casello Group, and ASPECT Studios to ensure that each stage of the project met the highest standards. This collaborative effort reduced risks, improved quality, and kept the project running on schedule. THE RESULT: A MODERN AND SUSTAINABLE LEARNING SPACE Today, the Deakin University Law School building stands as a beacon of modern learning—sustainable, adaptable, and truly student-centered. The integration of ShapeShell RT™/FRP panels provided an efficient, aesthetic, and safe environment, reinforcing the role of well-designed spaces in promoting learning and well-being. The use of sustainable building materials has contributed significantly to Deakin University’s green credentials. A beautifully sculptural piece of architecture. Aptly composed forms stacking and rolling on top of one another. The fluted precast concrete contrasts well with the zinc-cladding boxes. The building looked effortlessly put together. Ann Lau Judge Discover More About Our Cladding Solutions ShapeShift provides innovative, sustainable, and high-quality cladding solutions for modern architectural projects. If you’re ready to bring your vision to life with ShapeShell’s advanced FRP composite materials, contact us today. Contact Us Discuss Your Needs

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